Manufacturing

More than just a part

Broad manufacturing expertise and modern CNC machining centers enable us to deliver our customers' individual requirements flexibly, economically and precisely. Shaped by simulator engineering, we combine technical understanding, agility and a view of the whole.

We bring that solution-oriented thinking to every manufacturing task, whatever the industry and application. In reverse engineering we also help to capture existing parts and components, develop them further for manufacturing and transfer them reliably into new solutions.

Quality, proximity, honest advice. We stay with you beyond the assembly.

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What we stand for

Honest advice

As equals, transparent and pragmatic. Even when it is uncomfortable.

Proximity

Open dealings, partnership and co-engineering, with short paths.

Quality

As an attitude at every touchpoint, from the first conversation to the last screw.

Systems expertise

Thinking in complete assemblies, integrating through to the finished system.

Range of services

From the precision part to the assembled unit

The range of services describes what we make. Precision parts, fixtures and complete assemblies including all the mechanical and electrical components required. What matters is not the quantity, but whether we can ensure precision and quality.

Finished precision part from REISER manufacturing

Individual part & prototype

A precision part from a drawing, from CAD data or from a sample that we capture first. Initial and functional samples, series of up to 1,000 units per year.

Small and medium batch production

Call-off orders with short lead times, storage of your parts at our facility and initial sample inspection reports at the start of series production.

Assembly

Assembled units from our own part production, including quality assurance and documentation.

Reverse Engineering

Data acquisition at your site or at our facility, advanced scanning and measuring solutions, design preparation including derived drawings.

Our customers' industries

Aerospace

Optical industry

Research and development

Robotics

Automotive

Defense technology

Obsolescence

View into the working area of a CNC milling machine with a clamped part

When a part no longer exists, we manufacture it anyway.

Discontinued components, missing drawings, a supplier that no longer exists. Obsolescence hits every long-lived system sooner or later. We capture the affected part, reconstruct the missing data and manufacture it again, inspected and documented.

This keeps systems running whose spare parts supply ran dry long ago. For single legacy parts as much as for system updates, for our own simulators as much as for your products.

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Manufacturing depth

Our capabilities for your technical task

All steps from a single source. That is what people look for when they need a partner for demanding manufacturing tasks. Shaped by building complex components for training solutions in aerospace and defense, we cover machining in house as well as process steps such as painting, assembly and cable manufacturing. For you that means one contact person instead of a supply chain.

Planning & programming, procurement

Programming, tooling and clamping strategy, procurement of raw material

CNC manufacturing

3- and 5-axis machining, simultaneous milling and high-speed milling.

Quality assurance

Dimensional and functional inspection to customer specification, material testing by reputable partners, coordinate measuring technology under climate-controlled conditions.

Qualified partner network for specialized process steps

Long-standing partners for surface and heat treatment.
Upstream and downstream process steps can be handled centrally through one contact person.

Materials

Light metals

Non-ferrous metals

Steel

Plastics

Resources and manufacturing technologies

Different manufacturing processes and our well-established partner network let us deliver a wide range of requirements.

CNC turning

with driven tools and Y axis

5-axis milling

incl. CAM programming (Mastercam) · max. part size 700 × 600 × 400 mm

5-axis milling with pallet automation

40 stations · part size 300 × 300 × 200 mm

Plate processing

non-ferrous metals and plastics with vacuum clamping · part size up to 950 × 650 × 50 mm

Material procurement

raw materials incl. 3.1 inspection certificates and CoC from suppliers certified to ISO 9120:2018

Surface treatment

by qualified partners

Fast to respond

through an agile organization, high flexibility and direct contact

Materials

aluminum of all kinds, steels and stainless steels as well as demanding materials such as titanium Grade 5, aerospace steels (1.4545.4) and Invar 36 (1.3912)

Process

Whether a single part or a complete assembly, every inquiry takes the same path with us. We believe in quality as an attitude, from the first conversation to the last screw.

Data acquisition & reverse engineering

Part, drawing or scan as the starting point

Part analysis and feasibility / manufacturability review

Advisory role: an honest assessment

Data acquisition and reconstruction if required (reverse engineering)

Technical drawing of a part as the starting point for manufacturing

CAD/CAM & production planning

Definition of the machining strategy and the machine

Design and CAM programming

Material and tool procurement

CAM programming of a milled part on screen in work preparation

Manufacturing

Manufacturing from the single part to series production

Materials from aluminum to titanium

In-process control and documentation

Team member clamping a workpiece in the CNC machine

Downstream processes / assembly

Mechanical and electronic assembly

Painting and powder coating in house

Surface and heat treatments by qualified partners

Manual assembly of a wired electronic module

Quality assurance & documentation

Dimensional inspection with monitored measuring equipment

Coordinate measuring technology from Zeiss IMT (Accura II) for the most demanding quality requirements

Safety inspections by accredited suppliers, for example ultrasonic testing, X-ray and dye penetrant inspection

Certification to DIN ISO 9001:2015

Finished part being inspected on the coordinate measuring machine

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Comprehensive advice

We want to be a partner who meets you as an equal.

A technical sparring partner. Someone who listens and asks questions. And ultimately someone who is useful to you, our customer, as simple as that sounds. With honest advice we point out opportunities for improvement and develop solutions together that are technically convincing and economically sound. We believe that customer requirements and needs which go beyond a drawing are essential for a lasting, successful partnership.

Two team members discussing a manufacturing drawing in the production hall

Direct line

A direct line to manufacturing

A family-run company, short paths, fast decisions. You speak directly with the people who make your part.

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Who we are

Georg from mechanical manufacturing at REISER

Georg Bocksberger

Department manager

Jan from mechanical manufacturing at REISER

Jan Huber

Metrology technician / quality assurance officer

Thomas from mechanical manufacturing at REISER

Thomas Beckmann

Manufacturing planner

We value open dealings, constructive collaboration and the joint search for sensible solutions.

Founded
1988

Location
Oberer Lüßbach 9
82335 Berg-Höhenrain

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The REISER universe

Manufacturing is part of the REISER universe. Three ways to read on. The training solutions, the products and the competency model behind them.

Training

Mission, Pilot, Maintenance, XR.

Products

FFS, FTD, trainers, modules.

Competencies

The competency model behind manufacturing.

Precision part in mechanical manufacturing at REISER

Get in touch

We are open to inquiries. Whether you bring a finished drawing, a legacy problem without data or a first idea, we advise honestly, even when it is uncomfortable. Because we think long term instead of selling short term.

Contact us
by email: mechanische.fertigung@reiser-st.com
by phone: +49 8178 8681-270
or use our form:

FAQ

The questions that come up most often in our inquiries and quotes. Your question is not here? Ask us directly.

Which parts and batch sizes do you manufacture?

From prototype through small batches to medium production runs, from the single part through fixtures to the assembled unit. What matters is not the quantity, but whether we can ensure precision and quality.

Which materials and tolerances are possible?

We machine all common steel and aluminum materials, engineering plastics, titanium alloys and special materials such as Invar, Monel and others.

Can you manufacture a part without a drawing or CAD data?

Yes. Through reverse engineering we capture the existing part, reconstruct the data and manufacture it again. That is our standard route for obsolescence and legacy cases.

How does an inquiry work?

Send us the drawing, the CAD data or the part itself. We come back with an assessment of feasibility, time and cost. Technical, transparent and as equals.